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Lithium battery pack process: seemingly simple but needs to be combined with systematic design

The power lithium battery pack system is a battery pack that connects numerous individual battery cells in series or parallel, integrating battery hardware systems such as power and thermal management. Pack is the key to the production, design and application of power lithium-ion battery systems, and is the core link connecting upstream battery cell production and downstream vehicle applications. Usually, design requirements are proposed by battery cell factories or automobile factories, and are usually completed by battery factories, automobile factories, or third-party pack factories.

The lithium battery pack production line is relatively simple, with core processes including loading, bracket bonding, welding, testing, and other processes. The core equipment includes laser welding machines and various types of bonding testing equipment. At present, major lithium battery equipment manufacturers have limited automation integration layout in this field, while laser equipment manufacturers such as Han's Laser and Lianying Laser have a high market share in the Pack equipment field due to their absolute advantages in the laser field.

At present, the automation proportion of Pack production is relatively low because the sales of single new energy vehicles are not large enough, and the cost of using automated production lines is relatively high.

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