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What is the difference between soft pack lithium-ion batteries and aluminum shell batteries?

In regions with higher consumption levels, such as European and American countries, the use of soft pack lithium-ion batteries has an advantage. In most developing countries such as India and the Middle East, aluminum shell batteries have obvious advantages. The overlap in application fields is reflected in the high-end smartphone market with the largest application volume. For example, the soft pack lithium-ion battery represented by Apple and the aluminum shell battery represented by Samsung each account for half of the usage. Among them, Samsung phones generally adopt a large size of 4.8 inches, with an average battery capacity of about 2700mAh, while Apple phones have an average battery capacity of about 1700mAh.

There are no technical barriers in the industry, and there are still many technical challenges to be solved for soft pack lithium-ion batteries, especially in terms of battery cycle expansion indicators, which most battery cell factories have not yet solved. The automation level of aluminum shell battery manufacturing is higher than that of soft pack lithium-ion batteries, thus reducing the impact of human factors on product consistency to a certain extent and saving labor costs.

In terms of manufacturing costs, aluminum shell battery materials have been fully localized, while aluminum-plastic film materials for soft pack lithium-ion batteries still need to be imported, and aluminum shell batteries have lower technical requirements for battery materials than soft pack lithium-ion batteries. Therefore, under the same capacity, the overall material cost is about 10% lower than that of soft pack lithium-ion batteries. In addition, the finished product processing is simple, reliable, and has a significant cost advantage.

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